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Make a wooden kazoo


Contents
  1. Description
  2. Materials
  3. Tool
  4. Plans
  5. Step-by-step guide:
    1. Drawing
    2. Cutting
    3. Gluing
    4. Cutting (again)
    5. Finishing

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A. Description, how it works

The kazoo isn’t a wind instrument: if you blow into it, nothing particularly musical will happen. The sound is produced by a small vibrating membrane, which has led those who classify instruments to classify it as part of the membranophone family. In other words, the drum family! Just imagine how painful family gatherings must be for our poor kazoo! Having to put up with the jokes from the bongos and the bass drum… not to mention the cuíca, who’s laughing all the time.

His thing isn’t hammer blows or slaps, no, definitely not: what really gets him going is your voice. Start humming and he’ll join in, altering your voice. He does it through resonance.

B. Materials

Small thin wooden boards about 4 or 5 mm thick. If using plywood, a thickness of 3 mm will work just fine.

An M4 bolt (meaning 4 mm in diameter, including the thread) 25 mm long; a wing nut is preferable but not essential.

Glue.

A sheet of cigarette paper or a dry onion skin.

Also consider a possible finish:
stain, paint, oil, varnish… but non-toxic in all cases.

About this, you can read: How can we source wood?

C. Tools

You will need the following tools:

On the worktop: sandpaper, pencil, ruler, cigarette paper, small wooden board, two drill bits, a bolt, white glue, a saw.

D. Plan

A chalk-on-blackboard-style blueprint showing the five parts to be cut out, with dimensions indicated.

E. Step-by-step guide

1. Drawing

Trace the outlines of the pieces onto the boards, allowing for the width of the saw blade. The dimensions in the diagram are merely an example. In practice, simply cut out two identical rectangles measuring approximately 30 × 100 mm (or slightly longer), and mark the large and small holes roughly where they should be on the top board.

2. Cutting

Cut out the pieces using whatever you like (even a craft knife may do the job for thin wood, if you make several cuts). Drill holes through the pieces held together where the holes need to line up.

A drill bit pierces through two pieces held together by a small clamp. All the parts: the eyelet drilled with a large hole, the top plate drilled with one large and one small hole, the bottom plate drilled with a small hole, and the sides, which are thin and long.

3. Gluing

Glue the two edge strips to the base: they should touch the corners on the mouthpiece side and converge so that they are only about 5 mm apart on the other side. Position and glue the top in place.

The pieces have been glued together; the glue is spilling over a bit, but that will be sanded down.

First, thread the bolt through the 4 mm holes so that they line up properly. And there you go: clamps.

The glued parts are held together by four clamps.

4. Cutting (again)

It’s time to trim off the excess! Cut the boards flush with the battens to achieve the final trapezoidal shape. I use the belt sander for this step (on the back, like a sanding station) (no, the sander is on the back; I am standing up, obviously).

5. Finishing

Sand to round off the edges (100 or 120 grit), then to smooth (finer grit). Stain if desired (walnut stain or another non-toxic dye). Varnish (sandarac varnish) or oil (linseed oil).

A piece of cigarette paper was cut out to make the double membrane.

Fix the eyelet in place, then slip two layers of cigarette paper underneath it. That’s it!

A hand is holding a wooden kazoo. The cigarette paper is held in place by a small wooden eyelet, which is itself secured to the top of the kazoo by a screw. The wooden kazoo seen from below: a view of the nut and its washer.

In the music library: we think of Jimi Hendrix’s Crosstown Traffic, Queen’s Seaside Rendezvous, and several tracks from Frank Zappa’s *Freak Out*, etc.

Sleeve of a vinyl record by the Kazoos Brothers.

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